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Projects > Industrial Projects > Engineering Industry Projects > KSB Pumps Ltd., Pune.

Factory Complex for KSB Pumps Ltd., Pune

Power Projects Division

Project in Brief : Multi-bay, multi-span industrial shed admeasuring 2550 sqm., for manufacture, assembly and testing of Primary Coolant Pumps for Nuclear Power Projects, consisted of one bay of 18m span-14m in height with two EOT cranes of 60T & 25T capacity and the other two bays of 14m span-12m in height with EOT cranes of 10T capacity in each bay. Adjoining the main shed were compressor and DM water plant room and electrical control room. Involved compressor and other machinery foundations, pits, trenches etc.

RSR Test Pit : The pump along with its motor, weighing 75 MT is mounted on a steel test rig and is tested in this pit. While testing the pit is filled with water. The plan dimensions of the pit were 12m X 5m. The major part of the pit was 5.5m deep and the remaining part was 2.5m deep. The ground water table being high the base raft was designed for uplift pressure. The thickness of the base raft was 675 mm and that of walls was 675mm at base and 150mm at top.

AEC was also entrusted with vetting of design of steel test rig. The structural steel rig had a base diameter of 3.425m and a height of 5.5m.



VTL Foundation : A double column, Vertical Turning and Boring Machine having table diameter of 3.5m; height 7.5m weighs 88MT. The foundation block size was 5m X 4.3m X 2m deep with its top at 1.0m below FFL. A 1.75m wide passage was left around the foundation for the maintenance. A structural steel floor is provided at shop floor level. KBL were the manufacturer of the machine, the first of its size in India. A lot of efforts had to be put in, jointly by KSB, KBL and AEC, to arrive at correct design data.

Irrigation Projects Division

Project in Brief : The project included extension of Assembly Shop (approx. 1500 sqm.), construction of a Packing Shed (270 sqm.) and Modification to Entrance Hall . In order to make the entrance hall more spacious, a load bearing wall, supporting a floor slab and a wall above had to be removed and in place a structural steel girder was introduced. Special precautionary measures had to be taken to avoid possible damage to the finishing of the upper floor.



Client : KSB Pumps Ltd. Pune
Project Cost : Rs. 2 Crores
Structural Steel Work : 450MT
Services Rendered : Architectural, Structural & Project Management.
Year : 1987-88


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